Gas-Cutting: Process, Safety & Advantages

 

Oxy-fuel cutting is widely employed for Industrial thermal cutting as the process can cut thicknesses from 0.5 mm- 250 mm and the equipment is not expensive and can be used mechanized or manually. This process uses an oxidizing flame and a gas-cutting torch to weld or cut. So what do you think an oxy- fuel cutting is? It involves the thermal cutting using oxygen & fuel gas (propane, acetylene, propylene, MAPP or natural gas) to cut materials. This process is also said to be as rapid & controlled rusting. Currently, there are many options in nozzle design & fuel gas types, which enhance the cutting speed & quality. So make sure to buy the gas cutting equipments, Dubai from a reliable supplier in the market.

Oxy- fuel Cutting Process         

Different materials have different ignition temperatures. For steel, this is about 700⁰C- 900⁰C. Initially, the oxygen-fuel mixture is used to preheat the metal to its ignition temperature (below its melting point). Then a jet of pure O₂ is directed to the preheated section, which leads to an exothermic reaction between the metal & oxygen to form slag (iron oxide). The jet of O₂ removes the slag and pierce through the material to cut the material further down.

Oxy-fuel process can be employed only for those metals whose oxides have low melting points than the base metal. Because when the metal starts to oxidize, it forms a protective crust and terminates the process. Therefore oxy-fuel process is only used for cutting low carbon steel and some low alloys which obey the above condition. This method can be used to cut thicker materials and allows cutting of steeper angles up to 70⁰.

The Characteristics of a Quality Oxy- fuel cut

1.      Clean smooth surface with near vertical drag lines

2.      No under cuts

3.      Cut face square with respect to top surface

4.      Square top corner with minimum radius

5.      Little/no slag on bottom edge which can be easily removed by scraping

 

Gas Cutting Efficiency

Gas cutting efficiency is related to the speed of the cutting torch and the smoothness of the cut edge. When the speed is more, the cut edge will be coarser. Make a deal, only with the reliable welding accessories suppliers in UAE for a smooth and efficient process.

 

 

Gas cutting equipment

There are different types and varieties of gas cutting equipments for normal and specific functions in the industry. Most of them are designed and manufactured for the convenience of the work. Find high quality and certified gas cutting equipments, Dubai for long tern use and easy maintenance. You can read the list of wide range of gas cutting equipments below.

·        Pressure Regulator, to regulate the pressure of the gas in the cylinder during the cutting process.

·        Gas Cutters

·        Gas cylinders

·        Gas cutting Nozzles

·        Pug Cutting Machine

·        Gas cutting/Welding Torch

·        Non-Return valve

·        Flash Back Arrestor

·        Industrial Gas Manifold system

·        Flow meter

·        CO₂ Constant Pre- heater

·        Pressure Tester

·        Hose Connector

·        Rubber Hose for welding

·        Goggles and glasses

·        Gloves and Apron

·        Spark Lighter and spanners

·        Chipping hammer and wire brush

                                

Advantages of Oxy- Fuel Gas Cutting

Gas cutting is popular because of its advantages than a normal and plasma type of metal cutting processes. So what are the advantages of oxy- fuel gas cutting process.

1.      Oxy- fuel cutting has high cutting quality with a relatively high cutting speed (+20 % with acetylene).

2.      Low cost option (low capital cost & low consumable cost) than other cutting processes.

3.      This process requires no electricity.

4.      Oxy- fuel gas cutting can be done manually or mechanized.

5.      The process can be used to cut thick materials and the equipments are easily transportable.

 

Gas- Cutting safety Precautions

All cutting and welding processes have to be safely handled. Oxy- fuel cutting/ gas Cutting involves the cutting & welding of metals using fuel gases. These tasks have risks, so those who work on cutting industry need to follow safety rules and guidelines to maintain a safe workplace.

·        Provide fire protection equipments like fire extinguishers at the workplaces.

·        Use personal protections during gas cutting against fume inhalation, eye injuries, Bodily injuries or other ergonomic risks.

·        Follow the safety guidelines for proper maintenance of gas cylinders and Hoses

·        All cutting equipment should be made grease and oil free as there is a possible hazard for explosion if O₂ interacts with petroleum.

·        Make sure to clean the Gas Cutting Torch tips before lighting.

·        Use friction lighters to ignite torches.

 

Bright Weld Middle East FZE is a leading supplier of Gas Cutting Equipments, Dubai which is highly engaged in the industries of welding, safety, oil & gas. We provides premium gas cutting equipments which are well- designed and meets all the quality standards and supplied under perfect maintenance. We provide 24/7 customer service for the better maintenance and functionality of our products. Bright Weld, welding accessories suppliers in UAE ensure you an incredible work support and flawless functioning with our highly reviewed industrial gas cutting & welding equipments.

 

Tips to choose the best industrial machinery in UAE

 

Your choice of the best industrial equipment supplier in Dubai will help you to get the best products and improve your company’s productivity. There are some of the best industrial machines for your company that is used for various purposes. The selection for the best equipment can be made by emphasizing the appropriate sources to buy the products or devices.

Choosing the best industrial machinery in UAE

Good machinery is the heart of an industrial plant. It guarantees the best quality in the production line bringing advantages to the company’s overall income. The purchase of machines to increase productivity, savings, and energy efficiency will make it a worthy option. The objective behind the industrial machinery is that the production requirements are fulfilled and there are many welding accessories suppliers in UAE giving multiple opportunities for selecting the machines for various purposes.

The new machinery can enhance the processes and increase the production of the company. The new industrial machinery creates a new capacity for serving any purpose. Organizations buy equipment based on their productivity based on price and productivity requirements. The cost of machines depends on the raw material used and the best brands assure that this is the most important consideration.

Here are the important points to consider while deciding the choice for the best industrial machinery in UAE:

Developing the production requirements

The most important point is to make a plan that includes the production requirements, including the quality required and the cost involved in the manufacturing of some products. All the components of the machine need to be examined well before placing an order. Lufkin measuring tapes are required to check the exact specifications of the machine and your associated requirements.

Check out the alternatives

It is essential to look for the different options for the industrial equipment supplier in Dubai. Whenever you are requiring any machinery, make sure that you check out the various options from the competitors to focus on the best available products in the market. There are several suppliers of machinery and it is essential to check out the most appropriate options available in the market.

Scalable machines

The industrial machinery chosen by you needs to be scalable otherwise there might be some serious issues arising in the phases of repairs. The technology used in the manufacturing of the machines needs to be in force for the next three years that is the stipulated time for recovering the investment.

Technical support and spare parts

This is the most important step to select your welding accessories suppliers in UAE. The company you are choosing for the equipment needs to be technically sound and the spare parts must be available easily. The machines will require some replacements at regular intervals and you must ensure that the company you’re choosing gives appropriate technical support and the spare parts are available easily at the later stages.

Conclusion:

Bright Weld Middle East FZE is your one-stop support for the best industrial equipment supplier in Dubai. The company has worked most proficiently in the welding, industrial, safety, oil, and gas segment. They work with an excellent work pattern and give the most reliable quality and pricing for all the supplies. The company has managed to be listed as one of the leading welding accessories suppliers in UAE due to its consistent quality and appropriate pricing.

The company has the experience to get a strong and firm grip on industrial supplies and has incredible support from maintenance services as the top suppliers in the field of industrial supplies. They offer the products at justified prices and have a wide range of products with the most competitive prices. The company has a target base all across the UAE and creates the best relations with the sales support and customer service to get ahead of the competitors. You can get the industrial supplies from them and surely, the products and the technical guidance won’t disappoint you in any way.

·       Bright Weld offers the most reliable welding products to meet your requirements

·       The power tools from the company work with excellence

·       The equipment manufacturer and service provider give a wide range of products at the most competitive prices

Things to know about Oil Gauge Tape Measure

 

Oil gauge tape measure is the best tool for anyone who requires to measure the depth of any containers or storage tanks. It is required to make appropriate use of the oil gauging tapes and get full knowledge about making use of the product. Lufkin measuring tapes are renowned in the UAE market to measure the oil gauge.

There are two ways for manual measurement of the liquid levels in a tank that are explained below:

Innage tape: It is the most common way for measuring liquid levels in any storage tank and works by lowering the tape inside the tank till the tip of the plumbing bob reaches its base. There is a reel in the tape and you can find the measuring scale till the wet point of the scale. It is just like using a dipstick in a car.

Outage tape: The outage tape measures the distance from the liquid surface in a tank to the topmost part of the tank. It measures the portion of the tank without any liquid. It is not easy to determine the beginning of the top of the liquid. Hence, the graduated plumb bob is dropped from the point of the references until it reaches the level of the liquid.

The graduations on the bob start at the point where it is associated with the tape and it further gets high. The total empty portion of the tank is determined by adding the reading on the tape to the reading of the bob (as shown by the liquid). When you know the tank depth, space can be subtracted to find out the liquid depth. You can multiply the depth to the surface area to find out the volume of the tank. This kind of oil gauging tape works effectively for caustic or high-density materials as the tape doesn’t go inside the liquid.

Accuracy of these tapes

It is feasible to buy the most accurate tapes from the industrial equipment supplier in Dubai. Different standards are dealing with the methods for determining the accuracy of the tank gauging tape for the perfect oil gauge tape measure. The oil gauging tapes from Lufkin measuring tapes meet all the international standards for the most accurate results.

Doubt duty tapes

The use of double-duty oil gauge tapes allows accurate measurements for light and dark shade liquids. There is a black line along one edge that helps in the easy visibility of the light-colored fluids.

Gauging of Different Liquid Categories

Oil gauging tapes require plating with chrome and nickel, and they are double coated with two different polishes. The protective coating for the tapes must not be removed to be used for crude oil, fuel oil, gasoline, or any other petroleum products.

There are some more liquids, such as acids, bases, chemical mixes, or other harsh materials that may affect the outer lacquer. These materials can reduce the life of the coating and hence, storage of the tape in a wet or unclean environment might cause damage to the tape.

The use of stainless-steel blades can help to avoid any damage to the oil gauge tape measure. These blades have no coating and the grad lines and numbers are directly engraved into the metal that makes the tapes less likely to be worn out. Stainless steel plates do not have a better substitute than the carbon-plated blade that even holds up in a caustic wet environment.

Conclusion:

Bright Weld Middle East FZE is the best industrial equipment supplier in Dubai with a trusted reputation. They are in the welding accessories supplier in UAE with all the products supplied with the best manufacturing names in the industry. We are the top spare part suppliers for generators, welding material, and other industrial requirements in the UAE.

Our experts will guide you with the best products available for your target base. There is no compromise with the quality and we supply the products at the most affordable prices. The concept of the company has evolved from the old world trade routes with all the safety measures undertaken. In the industry involving welding, you can trust Bright Weld Middle East company for the most promising products and responses.

GAS-CUTTING: PROCESS, SAFETY & ADVANTAGES

 Oxy-fuel cutting is widely employed for Industrial thermal cutting as the process can cut thicknesses from 0.5 mm- 250 mm and the equipment is not expensive and can be used mechanized or manually. This process uses an oxidizing flame and a gas-cutting torch to weld or cut. So what do you think an oxy- fuel cutting is? It involves the thermal cutting using oxygen & fuel gas (propane, acetylene, propylene, MAPP or natural gas) to cut materials. This process is also said to be as rapid & controlled rusting. Currently, there are many options in nozzle design & fuel gas types, which enhance the cutting speed & quality. So make sure to buy the gas cutting equipments, Dubai from a reliable supplier in the market.

Oxy- fuel Cutting Process       

Different materials have different ignition temperatures. For steel, this is about 7000C- 9000C. Initially, the oxygen-fuel mixture is used to preheat the metal to its ignition temperature (below its melting point). Then a jet of pure O2 is directed to the preheated section, which leads to an exothermic reaction between the metal & oxygen to form slag (iron oxide). The jet of O2 removes the slag and pierce through the material to cut the material further down.

Oxy-fuel process can be employed only for those metals whose oxides have low melting points than the base metal. Because when the metal starts to oxidize, it forms a protective crust and terminates the process. Therefore oxy-fuel process is only used for cutting low carbon steel and some low alloys which obey the above condition. This method can be used to cut thicker materials and allows cutting of steeper angles up to 700.

The Characteristics of a Quality Oxy- fuel cut

1. Clean smooth surface with near vertical drag lines
2. No under cuts
3. Cut face square with respect to top surface
4. Square top corner with minimum radius
5. Little/no slag on bottom edge which can be easily removed by scraping 

Gas Cutting Efficiency

Gas cutting efficiency is related to the speed of the cutting torch and the smoothness of the cut edge. When the speed is more, the cut edge will be coarser. Make a deal, only with the reliable welding accessories suppliers in UAE for a smooth and efficient process.

Gas cutting equipment

There are different types and varieties of gas cutting equipments for normal and specific functions in the industry. Most of them are designed and manufactured for the convenience of the work. Find high quality and certified gas cutting equipments, Dubai for long tern use and easy maintenance. You can read the list of wide range of gas cutting equipments below.

• Pressure Regulator, to regulate the pressure of the gas in the cylinder during the cutting process.
• Gas Cutters
• Gas cylinders
• Gas cutting Nozzles
• Pug Cutting Machine
• Gas cutting/Welding Torch
• Non-Return valve
• Flash Back Arrestor
• Industrial Gas Manifold system
• Flow meter
• CO2 Constant Pre- heater
• Pressure Tester
• Hose Connector
• Rubber Hose for welding
• Goggles and glasses
• Gloves and Apron
• Spark Lighter and spanners
• Chipping hammer and wire brush                      

Advantages of Oxy- Fuel Gas Cutting

Gas cutting is popular because of its advantages than a normal and plasma type of metal cutting processes. So what are the advantages of oxy- fuel gas cutting process.

1. Oxy- fuel cutting has high cutting quality with a relatively high cutting speed (+20 % with acetylene).
2. Low cost option (low capital cost & low consumable cost) than other cutting processes.
3. This process requires no electricity.
4. Oxy- fuel gas cutting can be done manually or mechanized.
5. The process can be used to cut thick materials and the equipments are easily transportable.

Gas- Cutting safety Precautions

All cutting and welding processes have to be safely handled. Oxy- fuel cutting/ gas Cutting involves the cutting & welding of metals using fuel gases. These tasks have risks, so those who work on cutting industry need to follow safety rules and guidelines to maintain a safe workplace.

• Provide fire protection equipments like fire extinguishers at the workplaces.
• Use personal protections during gas cutting against fume inhalation, eye injuries, Bodily injuries or other ergonomic risks.
• Follow the safety guidelines for proper maintenance of gas cylinders and Hoses
• All cutting equipment should be made grease and oil free as there is a possible hazard for explosion if O2 interacts with petroleum.
• Make sure to clean the Gas Cutting Torch tips before lighting.
• Use friction lighters to ignite torches.

Bright Weld Middle East FZE is a leading supplier of Gas Cutting Equipments, Dubai which is highly engaged in the industries of welding, safety, oil & gas. We provides premium gas cutting equipments which are well- designed and meets all the quality standards and supplied under perfect maintenance. We provide 24/7 customer service for the better maintenance and functionality of our products. Bright Weld, welding accessories suppliers in UAE ensure you an incredible work support and flawless functioning with our highly reviewed industrial gas cutting & welding equipments.

Know more about different pipe cutting techniques

 Pipe cutting is a category of pipe fabrication, where various techniques and tube forming machines are used to create cut pipe process. Find excellent quality pipe cutting machine in UAE at Bright Weld for every type of industrial projects.

What are the various Pipe Cutting Techniques?

The most used pipe cutting techniques are abrasive cutting, cold sawing, lathe cutting, band saw cutting and shearing laser cutting. Every process has its own benefits and manufactures chooses the one which suits their industrial requirements such as pipe hardness, pipe texture, pipe thickness, pipe toughness and requested product quantity.

·        Cold Saw Cutting

In cold saw cutting, a cold saw with a well functioning circular blade and a lubricant is used for cutting pipes. The circular blade is fixed in place and operates without heat. As it does not require heat to operate, cold saw do not leave heat affected zones. Therefore the products cut via cold saw need only limited finishes. Cold saw only creates perpendicular and square cuts. Most of the manufacturers use cold saws to several materials at once and to cut lean walled pipes that require close tolerances.

·        Laser Cutting

Laser cutting utilizes CNC controlled laser beams to cut materials precisely. Laser uses heat to cut materials. Therefore they the process does not create distortion, narrow kerfs and burrs. Laser cutting is used to cut hard surfaces like titanium. The cutting is precise to cut intricate markings such as hole patterns and number etchings.

·        Band Saw Cutting

Band saw cutting is a general process to cut pipes and tubes into an equally wide range of shapes. It is an e-cutting process used for voluminous cutting. Band saws have band blades with many tooth contours. Band saws rotate vertically or horizontally on two wheels. There are shuttles on band saws which help to cut materials to vertically any length. The process is automated and often uses CNC technology to work. Manufacturers use band saws widely for cutting wide range of shapes such as I-beams, squares, channels, rectangles etc.

 

·        Abrasive Cutting

It is a manual cutting method using an abrasive saw or chop saw to cut materials. The abrasive saw has an abrasive disc which cuts through the material. They can cut tough materials like metals, concrete and tiles. Abrasive cutting need little plan and the machine is simple to operate. But this process is not heat tolerant and causes burring and kerfs.

·        Shearing

Manufacturers use high-speed computerized tube shear to carry out tube shearing process. The machine uses two shear plates and ID punches under intense tension. Tube shearing machine cuts all materials with maximum limits and brink and they have high agility and production volume. It is capable achieving high production rates and tolerance. Shorter the cut, higher the production rate will be.

·        Lathe Cutting

Lathe cutting works with round and thin diameter tubing, making use of single spindle lathe machines. This is an older semi-automated pipe cutting process, which take some time to set up. The lathe machines can only process one product at a time.

 

Many industrial manufacturers use these pipe cutting techniques to cut pipes into different shapes and sizes according to the clients requirements. These techniques are popular with engineers and manufacturers of industrial products made from brass, titanium or alloy. Pipe cutting techniques are widely used as it is precise in large scales without any disadvantages. To know about pipe cutting machines and their specifications, connect with Bright weld, welding accessories suppliers in UAE.

Bright Weld Middle East FZE

At Bright Weld, we provide the latest products and services used in welding, industry, safety, oil and gas sectors of the economy. We are the trusted industrial equipment supplier in Dubai, offering you the best products at justified prices with incredible support and maintenance services across the nation. We offer, efficient and high quality generators and controllers, excellent power tools in the industry, preventative maintenance methods to enrich long time usability of the products and 24/7 customer support and is perhaps because of this comprehensive range of quality services we offer, we are listed as one of the premium welding accessories suppliers in UAE. To get the best pipe cutting machine in UAE and to know more about our services, visit https://www.bwsme.com/ and connect with us.

Tips to choose the best industrial machinery in UAE

 

Your choice of the best industrial equipment supplier in Dubai will help you to get the best products and improve your company’s productivity. There are some of the best industrial machines for your company that is used for various purposes. The selection for the best equipment can be made by emphasizing the appropriate sources to buy the products or devices.

Choosing the best industrial machinery in UAE

Good machinery is the heart of an industrial plant. It guarantees the best quality in the production line bringing advantages to the company’s overall income. The purchase of machines to increase productivity, savings, and energy efficiency will make it a worthy option. The objective behind the industrial machinery is that the production requirements are fulfilled and there are many welding accessories suppliers in UAE giving multiple opportunities for selecting the machines for various purposes.

The new machinery can enhance the processes and increase the production of the company. The new industrial machinery creates a new capacity for serving any purpose. Organizations buy equipment based on their productivity based on price and productivity requirements. The cost of machines depends on the raw material used and the best brands assure that this is the most important consideration.

Here are the important points to consider while deciding the choice for the best industrial machinery in UAE:

Developing the production requirements

The most important point is to make a plan that includes the production requirements, including the quality required and the cost involved in the manufacturing of some products. All the components of the machine need to be examined well before placing an order. Lufkin measuring tapes are required to check the exact specifications of the machine and your associated requirements.

Check out the alternatives

It is essential to look for the different options for the industrial equipment supplier in Dubai. Whenever you are requiring any machinery, make sure that you check out the various options from the competitors to focus on the best available products in the market. There are several suppliers of machinery and it is essential to check out the most appropriate options available in the market.

Scalable machines

The industrial machinery chosen by you needs to be scalable otherwise there might be some serious issues arising in the phases of repairs. The technology used in the manufacturing of the machines needs to be in force for the next three years that is the stipulated time for recovering the investment.

Technical support and spare parts

This is the most important step to select your welding accessories suppliers in UAE. The company you are choosing for the equipment needs to be technically sound and the spare parts must be available easily. The machines will require some replacements at regular intervals and you must ensure that the company you’re choosing gives appropriate technical support and the spare parts are available easily at the later stages.

Conclusion:

Bright Weld Middle East FZE is your one-stop support for the best industrial equipment supplier in Dubai. The company has worked most proficiently in the welding, industrial, safety, oil, and gas segment. They work with an excellent work pattern and give the most reliable quality and pricing for all the supplies. The company has managed to be listed as one of the leading welding accessories suppliers in UAE due to its consistent quality and appropriate pricing.

The company has the experience to get a strong and firm grip on industrial supplies and has incredible support from maintenance services as the top suppliers in the field of industrial supplies. They offer the products at justified prices and have a wide range of products with the most competitive prices. The company has a target base all across the UAE and creates the best relations with the sales support and customer service to get ahead of the competitors. You can get the industrial supplies from them and surely, the products and the technical guidance won’t disappoint you in any way.

·       Bright Weld offers the most reliable welding products to meet your requirements

·       The power tools from the company work with excellence

·       The equipment manufacturer and service provider give a wide range of products at the most competitive prices