Know more about different pipe cutting techniques

 Pipe cutting is a category of pipe fabrication, where various techniques and tube forming machines are used to create cut pipe process. Find excellent quality pipe cutting machine in UAE at Bright Weld for every type of industrial projects.

What are the various Pipe Cutting Techniques?

The most used pipe cutting techniques are abrasive cutting, cold sawing, lathe cutting, band saw cutting and shearing laser cutting. Every process has its own benefits and manufactures chooses the one which suits their industrial requirements such as pipe hardness, pipe texture, pipe thickness, pipe toughness and requested product quantity.

·        Cold Saw Cutting

In cold saw cutting, a cold saw with a well functioning circular blade and a lubricant is used for cutting pipes. The circular blade is fixed in place and operates without heat. As it does not require heat to operate, cold saw do not leave heat affected zones. Therefore the products cut via cold saw need only limited finishes. Cold saw only creates perpendicular and square cuts. Most of the manufacturers use cold saws to several materials at once and to cut lean walled pipes that require close tolerances.

·        Laser Cutting

Laser cutting utilizes CNC controlled laser beams to cut materials precisely. Laser uses heat to cut materials. Therefore they the process does not create distortion, narrow kerfs and burrs. Laser cutting is used to cut hard surfaces like titanium. The cutting is precise to cut intricate markings such as hole patterns and number etchings.

·        Band Saw Cutting

Band saw cutting is a general process to cut pipes and tubes into an equally wide range of shapes. It is an e-cutting process used for voluminous cutting. Band saws have band blades with many tooth contours. Band saws rotate vertically or horizontally on two wheels. There are shuttles on band saws which help to cut materials to vertically any length. The process is automated and often uses CNC technology to work. Manufacturers use band saws widely for cutting wide range of shapes such as I-beams, squares, channels, rectangles etc.

 

·        Abrasive Cutting

It is a manual cutting method using an abrasive saw or chop saw to cut materials. The abrasive saw has an abrasive disc which cuts through the material. They can cut tough materials like metals, concrete and tiles. Abrasive cutting need little plan and the machine is simple to operate. But this process is not heat tolerant and causes burring and kerfs.

·        Shearing

Manufacturers use high-speed computerized tube shear to carry out tube shearing process. The machine uses two shear plates and ID punches under intense tension. Tube shearing machine cuts all materials with maximum limits and brink and they have high agility and production volume. It is capable achieving high production rates and tolerance. Shorter the cut, higher the production rate will be.

·        Lathe Cutting

Lathe cutting works with round and thin diameter tubing, making use of single spindle lathe machines. This is an older semi-automated pipe cutting process, which take some time to set up. The lathe machines can only process one product at a time.

 

Many industrial manufacturers use these pipe cutting techniques to cut pipes into different shapes and sizes according to the clients requirements. These techniques are popular with engineers and manufacturers of industrial products made from brass, titanium or alloy. Pipe cutting techniques are widely used as it is precise in large scales without any disadvantages. To know about pipe cutting machines and their specifications, connect with Bright weld, welding accessories suppliers in UAE.

Bright Weld Middle East FZE

At Bright Weld, we provide the latest products and services used in welding, industry, safety, oil and gas sectors of the economy. We are the trusted industrial equipment supplier in Dubai, offering you the best products at justified prices with incredible support and maintenance services across the nation. We offer, efficient and high quality generators and controllers, excellent power tools in the industry, preventative maintenance methods to enrich long time usability of the products and 24/7 customer support and is perhaps because of this comprehensive range of quality services we offer, we are listed as one of the premium welding accessories suppliers in UAE. To get the best pipe cutting machine in UAE and to know more about our services, visit https://www.bwsme.com/ and connect with us.